CuNi19 NC025 Alloy Insulated Heating Wire With FEP Insulation For High-Temperature Environments And Electrical Safety
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Insulated Heating Wire
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CuNi19 NC025 Alloy Insulated Heating Wire With FEP Insulation For High-Temperature Environments And Electrical Safety
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Product Description
CuNi19 NC025 Alloy Insulated Heating Wire with FEP Insulation for High-Temperature Environments and Electrical Safety
CuNi19 NC025 alloy material insulated FEP heating wire is a high-performance heating wire designed for precision applications. Made from CuNi19 NC025 (Copper-Nickel alloy), it offers excellent electrical resistance, corrosion resistance, and thermal stability. The wire is insulated with FEP (Fluorinated Ethylene Propylene), providing superior heat resistance, chemical resistance, and durability in harsh environments. This heating wire is commonly used in industrial heating systems, medical devices, and automotive applications. Its consistent performance, flexibility, and long lifespan make it ideal for applications requiring precise temperature control. The combination of CuNi19 NC025 alloy and FEP insulation ensures reliable operation under high temperatures while maintaining electrical safety.
Bulletproof Silk (Optional)
|
Material |
Temperature resistance |
Melting Temperature |
Applied for grade |
Advantages |
|
High strength aramid |
In a 100 to 300 ℃ long-term use will not have obvious change and impairment |
Melting Temperature is in 1135 ℃ |
Applied for more than 110N |
1. Good mechanical 2. Heat resistant and flame retardant 3. The stable chemical properties 4. Radiation resistanc 5. Durability |
Alloy Material
|
Texture |
Ni-Cu (Can be enameled) |
|
Resistance |
According to the requests |
|
Wire diameter |
0.018~1.5mm |
|
Characteristic |
1. High strength 2. Strong hardness 3. Anti-corrosion 4.Thermoelectricity good |
|
Operating principle |
Heating filament dogan twisted |
Paint Cladding(Optional)
|
Texture |
Polyurethane |
Polyetherimide |
|
Temperature class |
-50~150℃ |
-160~180℃ |
|
Characteristic |
1. Performance wide adjustable range well-adapted 2. Adhesive performance is good 3. Good elasticity, good resilien, can be used for dynamic joint 4. Good flexibility at low temperatures 5. Good weather resistance,service life up to 15~20 years 6. Good oil resistance 7. Biological aging resistance 8. Moderate cost |
1. Excellent Mechanical Properties 2. Good electrical insulatingperformance 3. Excellent radiation resistance 4. Excellent resistanceto high and low temperature performance 5. Excellent wear resistance 6. Excellent microwave through performance 7. Strong plastcity |
Outer Sheath (Optional)
|
Texture |
PA12 |
TPEE |
PVC |
FEP |
|
Plastic outer diameter |
0.8mm~1.0mm |
|||
|
Temperature class |
-40~140C |
-70~200℃ |
-30~125℃ |
-100~220℃ |
|
Dielectric strength |
39Kv/mm |
36Kv/mm |
36Kv/mm |
42Ky/mm |
|
Dielectric constant |
1.9×10^7 HZ |
1.4×10^7 HZ |
1.4×10^7 HZ |
2.8×10 HZ |
|
Breaking strength |
19~25MPa |
18~24MPa |
18~24MPa |
15~22MPa |
Key Features of CuNi19 NC025 Alloy Material Insulated FEP Heating Wire
CuNi19 (NC025) is a copper-nickel alloy often used in electrical heating applications due to its excellent electrical and mechanical properties. When insulated with FEP (Fluorinated Ethylene Propylene), the heating wire gains additional durability and chemical resistance.
1. Conductor Material (CuNi19/NC025 Alloy)
Composition: Approx. 81% Copper, 19% Nickel
Resistivity: 0.25 Ω·mm²/m at 20°C
Temperature Coefficient of Resistance (TCR): Low TCR, ensuring stable resistance across varying temperatures
Corrosion Resistance: High resistance to oxidation and chemical corrosion
Mechanical Strength: Good tensile strength, making it durable under mechanical stress
Flexibility: Suitable for flexible heating wires
2. Insulation Material (FEP)
Temperature Range: -200°C to +200°C (excellent thermal stability)
Chemical Resistance: Outstanding resistance to oils, chemicals, and solvents
Dielectric Strength: High electrical insulation properties
Non-Flammable: Inherently flame-retardant
Low Friction Surface: Reduces mechanical wear and improves durability
3. Key Performance Features
Heat Resistance: Suitable for continuous operation in high-temperature environments
Uniform Heating: CuNi19 provides consistent heating with stable resistance
Long Service Life: Combination of corrosion-resistant alloy and durable insulation
Moisture Resistance: FEP insulation makes the wire highly resistant to water and humidity
Compact Design: Thin insulation layer with excellent mechanical and electrical performance
Applications
The CuNi19/NC025 alloy material insulated FEP heating wire is commonly used in various applications due to its excellent electrical, thermal, and corrosion-resistant properties. Below are the primary applications of this type of heating wire:
1. Heating Elements
Industrial heating systems
Electric floor heating systems
Defrosting systems for refrigeration units
Heated pipes in water supply and chemical plants
Underfloor heating in homes or commercial buildings
2. Medical Equipment
Heated surgical instruments
Laboratory heating devices
Medical fluid warming systems
Incubator heating systems
3. Automotive Industry
Heated mirrors and seats
Battery heating systems in electric vehicles (EVs)
De-icing systems for windshields
4. Aerospace & Defense
Aircraft de-icing systems
Heated fuel lines
Temperature control systems
5. Electronics & Semiconductor Industry
Heating for precision temperature control in manufacturing
Anti-condensation systems in sensitive electronics
6. Oil & Gas Industry
Pipeline heating to prevent freezing
Process temperature maintenance systems
Explosion-proof heating systems
7. Renewable Energy
Heating systems for solar panels in cold climates
Battery temperature regulation in energy storage systems
Why Use CuNi19/NC025 Alloy with FEP Insulation?
Corrosion Resistance: Suitable for harsh environments, including chemicals and moisture exposure.
High Electrical Resistivity: Provides consistent heating performance.
Temperature Stability: Can withstand temperatures up to 200°C with FEP insulation.
Flexibility and Durability: FEP insulation is flexible and resistant to chemicals, making the wire ideal for dynamic applications.
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We have the authority certificates of quality and safety which are all in accordance with international quality standards.
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With a professional technical team, we can provide personalized customization services according to customer project requirements, from product design, material selection to production process adjustment, to ensure that customers' special specifications and performance requirements are met.
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